Document Type

Article

Publication Date

2024

DOI

10.1007/s10854-024-12799-8

Publication Title

Journal of Materials Science: Materials in Electronics

Volume

35

Issue

16

Pages

1100 (1-16)

Abstract

SAC305 (96.5 wt% Sn, 3 wt% Ag, 0.5 wt%Cu) solder is increasingly becoming popular due to its reliability good characteristics and performance in addition to the environmental concerns and regulations that restrict the use of lead in nano/microelectronic products. In nano/microelectronics, manufacturing smooth solder coatings free of defects such as voids and cracks, which can compromise joint reliability is crucial. Magnetron sputtering offers a high degree of control over film thickness and composition, resulting in films with excellent uniformity and adhesion. Despite these advantages, fabricating continuous and robust SAC305 films using magnetron sputtering remains a difficult task with limited research addressing these Challenges. To address these challenges and obtain an enhanced surface morphology property, we focus on fabricating SAC305 thin films by optimizing the magnetron sputtering parameters including sputtering power and pressure, and by using various substrates. Field emission-scanning electron microscopy imaging, energy-dispersive X-ray spectroscopy, X-ray diffraction, and atomic force microscopy were used to evaluate the quality of the thin films.

Rights

© 2024 The Authors.

This article is licensed under a Creative Commons Attribution 4.0 International (CC BY 4.0) License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original authors and the source, provide a link to the Creative Commons license, and indicate if changes were made. The images or other third party material in this article are included in the article's Creative Commons license, unless indicated otherwise in a credit line to the material. If material is not included in the article's Creative Commons license and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder.

Data Availability

Article states: "Data will be available upon request."

Original Publication Citation

Ojha, M., & Elmustafa, A. A. (2024). Fabrication of smooth SAC305 thin film via magnetron sputtering. Journal of Materials Science: Materials in Electronics, 35(16), 1-16, Article 1100. https://doi.org/10.1007/s10854-024-12799-8

ORCID

0000-0002-8454-7104 (Ojha), 0000-0001-5865-6035 (Elmustafa)

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