Document Type

Article

Publication Date

2025

DOI

10.1111/jace.70216

Publication Title

Journal of the American Ceramic Society

Volume

108

Issue

12

Pages

e70216

Abstract

Alternating current (AC) electric field can extrinsically tune freeze‐cast microstructure, originating from field‐induced increase in viscosity of ceramic suspensions. However, the changes that occur in a ceramic suspension and rheological behavior, ultimately affecting freeze‐cast microstructure, are not well understood. Moreover, the effects of AC electrokinetic forces and temperature on viscosity need to be decoupled. The viscosity and temperature of ceramic suspensions subjected to AC field and direct heating were measured, revealing that the increase in viscosity is due to AC dielectrophoretic forces rather than field‐induced heating of suspension. The shear thinning behavior of suspensions characterized using a power‐law model reveals that the greater the viscosity, the greater the shear thinning. Although visual inspections and very high viscosity of suspensions indicated strong flocculation, in situ x‐ray imaging pinpointed the field time window during which strong flocculation occurred. With increasing field duration, freeze‐cast microstructure became increasingly dendritic; however, it was absent at higher field durations. For a short field duration, weak flocculation did not affect viscosity but enhanced the propensity for particle entrapment within ice crystals, resulting in a dendritic freeze‐cast morphology. Longer field durations resulted in a strongly flocculated state with a strong network of particles, preventing freeze‐cast microstructure formation.

Rights

© 2025 The Authors.

This is an open access article under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License, which permits use and distribution in any medium, provided the original work is properly cited, the use is non-commercial and no modifications or adaptations are made.

Original Publication Citation

Chithamallu, S., Baby, R., Jones, J. L., & Ghosh, D. (2025). Rheology of alumina suspensions subjected to alternating current electric fields for freeze‐casting. Journal of the American Ceramic Society, 108(12), Article e70216. https://doi.org/10.1111/jace.70216

ORCID

0009-0000-7613-4337 (Chithamallu), 0000-0002-4574-9600 (Ghosh)

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